Video [22:07 min]: Harley-Davidson Factory Tour:

The Production Process: How Do We Make It?

Real-life example showing how Harley-Davidson produces a new type of motorcycle engine.

Review the materials in the text about the assembly process, where you learned how basic inputs, like natural resources, raw materials, or human resources, are combined to create the output or transformed into the output.

Then, after watching the video, decide which of these two ways to approach the assembly process was used by Harley-Davidson in the manufacture of the Milwaukee 8 engine? Were inputs combined to create the output or transformed into the output? Or perhaps did you notice inputs were transformed and combined?

What else did you learn about manufacturing in a factory setting? Did you notice how some processes were totally automated with robots doing the work, while some parts of the production process necessitated human intervention?

JUST AS A SUGGESTION - REMEMBER - THIS IS A LENGTHY VIDEO - TRY TO SET PLAYBACK SPEED AT 1.25X, 1.5X OR EVEN 1.75X AND SEE IF YOU CAN STILL COMPREHEND IT.

Summary

The Milwaukee 8 engine launch represents a pivotal moment for Harley-Davidson, blending heritage with innovation. By designing an engine with four valves per cylinder, Harley effectively increases the engine’s breathing capacity, allowing for better volumetric efficiency. This design choice, coupled with the new manufacturing technologies, signals Harley’s intention to stay competitive in a market that increasingly values performance, refinement, and environmental responsibility.

The plant’s transformation, including the installation of over 500 new machines, reflects a strategic investment in production capabilities. The adoption of robotics and automated systems in machining and powder coating not only improves throughput and accuracy but also reduces human error, ensuring each engine meets stringent quality standards. This approach also enables the production lines to remain flexible, capable of switching between different engine models without major downtime, which is essential for adapting to fluctuating market demands.

The emphasis on environmental sustainability is notable. Powder coating reduces harmful emissions common in traditional painting processes, aligning with growing consumer and regulatory expectations for greener manufacturing. The cold testing process’s fuel savings and emissions reductions showcase Harley-Davidson’s efforts to modernize production without sacrificing the iconic characteristics of their motorcycles.

The video also highlights the vital role of Harley-Davidson’s dedicated workforce. The company’s culture, with employees often coming from multi-generational Harley families, fosters deep pride and expertise. This human element, combined with cutting-edge technology, ensures that the Milwaukee 8 delivers on both quality and authenticity.

From a rider’s perspective, the Milwaukee 8 is more than just an engine upgrade; it’s part of a comprehensive package that includes advanced suspension systems, rider ergonomics, and tech features designed to enhance the overall touring experience. The inclusion of adjustable suspension accessible via a simple dial inside the saddlebag is a thoughtful innovation, allowing riders to tailor their ride dynamically. Reflex linked ABS and other safety features reflect Harley’s commitment to improving rider safety without compromising the bike’s classic feel.

Finally, the integration of modern electronics such as GPS, Bluetooth, and touchscreen controls caters to today’s connected riders who expect convenience and functionality alongside performance. This balance between tradition and modernity is critical for Harley-Davidson’s ongoing relevance in a rapidly evolving motorcycle market.

In conclusion, the Milwaukee 8 engine and its manufacturing reveal a company deeply invested in innovation, quality, and customer experience. Through advanced engineering, modernized production, and rider-focused design, Harley-Davidson continues to evolve while honoring its storied heritage. The 2017 touring models powered by the Milwaukee 8 promise a new era of performance, comfort, and technology for riders worldwide.